Focus on Ganten Water Business, Create a New World Together

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Exotic atmosphere, European romantics, noble and elegant image, the advertisement of Ganten is authorized as the creative media award. The advertisement has expressed the image of Ganten that indicate its market position as “Nobility of Water”, and also the pursuit for the high quality life. It makes people to find everything fresh and new and impressed. Then, how to make each tongue have the experience of the nobility? Let’s see and look for the answer.

Ganten has been working on the premium mineral water field since the establishment, after decade’s rapid development in the market it has been the largest mineral water producer in China and product of Ganten is exported to many other countries. The creative square shoulder type bottle make everything fresh and new for people, and the oriental design of the bottle make the people like it at first sight. Therefore, the so called “nobility of water” name is spread to everybody in China and has deeply remembered by consumers from the heart.

Water – Experiencing natural charming

Over decades, Newamstar and Ganten coordinates with each other, from the initial 30000BPH mineral water production line to 20000BPH Combi production line, 2000TPH five gallon production line, 6000BPH(5L) big bottle Combi production line and the 720000BPH ultra-high speed Combi production line. The cooperation between the two has witnessed the start, the rapid development and the golden age of Chinese drinking water business.

The high speed development of the pure water in China, GANTEN announced its march into pure water section after the long time preparation, and the pure water series product is released in the market. Newamstar got the chance to cooperate with GANTEN to provide several high-speed Combi production line, and assisting GANTEN to explore the market rapidly. The 72000BPH ultra-high speed Combi production line from Newamstar not only breaks the highest speed record of Combi in China but also refresh the highest speed of the bottled water production line in China. The line continuously keeps the manufacturing concept of Newamstar-safety, high efficiency, environmental protection, low energy consumption and intelligent. The line provides the powerful engine for GANTEN to achieve rapid development in pure water field.

The market is always changing, the consuming direction is also changing.

The small bottled water product is booming in the market, at the same time the 5 gallon water from GANTEN is also highly demanded by the market. Newamstar has specially designed and manufactured several 2000TPH 5 gallon production line, of which the non-contact flow-meter type filling method is adopted to ensure the precise filling, the bottle washing process uses multi-cleaning program to guarantee the hygiene of the bottle, the robot palletizer is used in the downstream packaging to make the stable and high efficient performance. All the design function is to make the whole line working more and more smoothly and maximize the whole line effiency.

People’s living standard is improving all these years, and consumer’s mind is also changing all the time. GANTEN discovered the potential motivation of consumer and created the new 4.5L big bottle in the market to cater the consumer demand. The new generation of the Combi technology made by Newamstar is accepted by GANTEN to have this 4.5L big bottle production line, it has the advantage like energy saving, high efficiency, land and labor saving. The weighing type filling method makes the filling more stable and precise. Middle pressure UV light and atomized H2O2 sterilization is applied to sterile the cap, so as to reduce the water consumption in the condition that sterilization effect is guaranteed. The strong R&D and manufacturing ability, intimate service are highly recognized by GANTEN. More and more highly intelligent equipment are to be used in all GANTEN factories over China, and every bottle of GANTEN water has been distributed to the world, which is filled with the energetic and health water.

The history makes people memorable, the future makes people imaginable. When the GANTEN is marching in water market, Newamstar is always accompanying. When the culture of GANTEN water is widely spread, Newamstar is always supporting. Newamstar and GANTEN will still be together to draw the beautiful lyrics in Chinese drinking water market.

NEWAMSTAR HIGH-SPEED BLOWING-FILLING-CAPPING COMBIBLOCK

Newamstar High-speed Blowing-filling-capping Combiblock combines the blowing systemfilling system and capping system in one integrated system, reducing several intermediaries suchas transmission, empty bottle handling and storage processes, which improves packaging hygienic condition and reduces packaging ross-contamination so as to improve the overall operating efficiencybut lower the energy consumption, thereby reduces the overall production cost of enterprises.

Newamstar High-speed Blowing-filling-capping Combiblock

Stable infrared ray heating system and independent heat balance device ensure the stable temperature of the preform, even color of the bottle and increase of the output.

Special designed twice-blowing system can monitor the pressure in each mold in order to provide accurate real-time parameter for operator. It is easy for the operator to adjust the parameter and ensure the stability of bottle forming.

High-speed and high-accuracy diaphragm type filling valve: Equip air back channel which is separated from liquid carousel, by which, the air replaced from the PET bottle won’t enter liquid carousel to avoid second pollution. Equip cleaning dummy bottles which can realize online CIP.

Sanitary and washable capper:Optimized cam surface design ensures the minimum
impact force of the capper .Bottle discharging starwheel is screwing decently, so it is unnecessary to adjust the conveyor height during bottle format change.

Driven by innovation and win the market by quality!

Newamstar has focused on liquid packaging industry since from its establishment. Taking innovation as guide and basis, we have been forging ahead constantly.

As an outstanding company in China high-end equipment industry, Newamstar has built a dimensional product system gradually including beverage, milk, alcohol, condiment and daily used chemicals. We have won many innovative “China First” for various products. All these achievements and milestones will be fixed and memorized in the long history of Newamstar.

INTELLIGENT STEREOSCOPIC WAREHOUSE SYSTEM: THE FIRST CHOICE OF BEVERAGE FACTORY TO UPGRADE THE MODERN WAREHOUSING AND LOGISTICS!

In recent years, with the increasing of automation and production capacity of liquid food packing line, contradictions between inventory and production capacity have become increasingly prominent. At the same time, with the increase of land cost and labor cost,traditional discrete model of warehousing and logistics using single logistics equipment or personnel to carry out the transportation of product and raw materials has been outdated.

With the deepening of “industry 4.0” and “Internet +” concept, the Chinese industry is transforming from the traditional labor-intensive to the industrial automation, and the traditional management mode based on people is turning to computer-based Information and modern management. Intelligent equipment represented by robot and a new generation of logistics model with the function of data collection, management and data tracing is being more widely used in the market.

Intelligent stereoscopic warehouse system: the first choice of beverage factory to upgrade the modern warehousing and logistics

As the Chinese leader in the field of liquid packaging, Newamstar accumulated rich experience in long-term development. By industry research, product technology development and the integration of industry resources over one year, Newamstar introduced the concept of “Internet +” into the production line followed by the pace of “Industry 4.0”. On the basis of rising the capacity and stability of liquid packaging production line, Newamstar optimized the structure of production lines and improved the level of automation of the production line by reducing the cost, and improving the quality and efficiency.

System composition:

  • Goods transition and storage – high rise shelf, tray and container.
  • Check in & out device – palletizer.
  • Check in & out distribution system – roller and chain conveyor, distributing vehicle, lifter, etc.
  • WCS control system – includes check in-out device controlled by computer, distribution system, various kinds of inspection and safety device controlled by electricity.
  • WMS warehouse management system – warehouse account management, data analyzing, goods site arrangement, device operation and warehouse storage display, etc.

A double extension tunnel stacking machine is adopted in the projects of“Moon over a Fountain Co. Ltd”, which achieve an effective balance between capacity and efficiency by improving space utilization and flexibility of warehousing in a limited space. The production line is connected with the warehouse directly, so a lot of material transfer links was saved. With advance internet technology, it realizes the resources and data sharing and connection between the ERP(enterprise resource management system), MES (manufacturing execution system) and WMS (warehouse management system) to reduce the mistakes and speed up access of the goods. Compared with the traditional discrete warehouse, Intelligent stereoscopic warehouse system can save the cost of land investment, reduce labor intensity, improve the working environment and reduce labor costs, finally improve the production efficiency and the level of modern management by making packaging and storage system Integrated, automated and intelligent.

In 2015, with excellent R&D design team and processing advantages of equipment manufacturing, Newamstar completed the development of automated warehouse system with tunnel stackerand RGV rail transport trolley. In the same year, Newamstar successfully presented it on CBST exhibition in Shanghai, and received wide attention from lots of companies in the industry. In 2016, automated material transport under special circumstances is solved by researching and developing non-rail AGV transport trolley. Through the introduction of advanced visual logistics simulation software, we can make simulation test in the project planning process, and do all kinds of system analysis and engineering verification for the model to get the final optimized the design. It can also quickly confirm the logistic equipment solution, further verify the feasibility of the project, provide improving and management basic data for the system, and reduce operating costs of production enterprises.

Currently, Newamstar are upgrading internal logistic system within the enterprise based on stereoscopic warehouse system, which is going to build an automated logistics system by using AGV non-rail intelligent trolley to distribute the raw materials, and create a new automated management system with the product lifecycle management, process management and information management.

A new era, a new chapter, a new dream. With the evolution and promotion of intelligent stereoscopic warehouse system, it will help beverage manufacturers to clarify and refine requirements, quantify data target and accuracy control of the production process, and finally help to realize the intelligent, automation and modernization of plant.

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